{"id":122248,"date":"2025-10-15T13:52:27","date_gmt":"2025-10-15T10:22:27","guid":{"rendered":"https:\/\/polymervapooshesh.ir\/?p=122248"},"modified":"2025-10-15T16:42:23","modified_gmt":"2025-10-15T13:12:23","slug":"exclusive-report-by-baspar-precision-engineering-for-smart-and-sustainable-processing-innovations-in-tooling-and-equipment-at-k-2025","status":"publish","type":"post","link":"https:\/\/polymervapooshesh.ir\/en\/exclusive-report-by-baspar-precision-engineering-for-smart-and-sustainable-processing-innovations-in-tooling-and-equipment-at-k-2025\/","title":{"rendered":"Exclusive Report by Baspar \/ Precision Engineering for Smart and Sustainable Processing: Innovations in Tooling and Equipment at K2025"},"content":{"rendered":"<p dir=\"ltr\"><strong><em>Iranpolymer\/Baspar\u00a0 <\/em><\/strong>The <strong>K 2025 International Exhibition<\/strong>, held from <strong>October 16 to 23, 2025<\/strong> in <strong>D<\/strong><strong>\u00fc<\/strong><strong>sseldorf<\/strong>, showcased the latest breakthroughs in <strong>tooling, molds, dies, and auxiliary systems<\/strong> for injection molding and extrusion.<br \/>\nThis year\u2019s exhibitors focused on <strong>enhancing part quality, improving energy efficiency, shortening process cycles, and minimizing production downtime<\/strong>, illustrating a decisive step toward <strong>precision, automation, and sustainability<\/strong> in polymer processing.<\/p>\n<p dir=\"ltr\"><strong>Extrusion Dies, Heads, and Tooling Systems<\/strong><\/p>\n<p dir=\"ltr\">In the extrusion sector, several key innovations stood out.<br \/>\n<strong>Reifenh<\/strong><strong>\u00e4<\/strong><strong>user<\/strong> unveiled its <strong>PAM 2.0<\/strong> system \u2014 a next-generation <em>smart die<\/em> technology that automatically controlled both the die and feedblock, enabling the reproduction of multilayer structures <strong>at the push of a button<\/strong>. This system stabilized layer thickness profiles and minimized manual intervention.<\/p>\n<p dir=\"ltr\"><strong>Guill Tool<\/strong> presented three major advances for pipe extrusion:<\/p>\n<ul dir=\"ltr\">\n<li><strong>Cam-Lock<\/strong>, allowing quick separation of the tip and deflector to reduce cleaning time.<\/li>\n<li><strong>Rotary Die<\/strong>, rotating the tooling relative to the polymer flow to improve wall strength while reducing thickness.<\/li>\n<li><strong>Single-Point Concentricity Adjustment<\/strong>, enabling precision alignment within <strong>0.008 inches per rotation<\/strong> through a single-screw mechanism.<\/li>\n<\/ul>\n<p dir=\"ltr\"><strong>KraussMaffei<\/strong> demonstrated its patented <strong>KM-3L RK 42-HP<\/strong> coextrusion head, which permitted the use of <strong>100% recycled material<\/strong> in the middle layer. Its unique <strong>1:8 distribution geometry<\/strong> ensured uniform flow and eliminated weld lines on the inner surface.<\/p>\n<p dir=\"ltr\"><strong>Oerlikon HRSflow<\/strong> showcased a suite of innovations in <strong>hot runner technology<\/strong>, including:<\/p>\n<ul dir=\"ltr\">\n<li><strong>STARgate HRS<\/strong> for minimizing pressure drop and cycle time,<\/li>\n<li><strong>GLOW HRS<\/strong> for direct injection with halo-free surfaces,<\/li>\n<li><strong>Up Nozzle<\/strong> for lightweight and compact part geometries, and<\/li>\n<li><strong>FLEXflow HRS<\/strong>, which utilized servo-driven needle control to achieve consistent color and dimensional stability in multi-cavity molds.<\/li>\n<\/ul>\n<p dir=\"ltr\"><strong>Meusburger<\/strong> introduced a new series of <strong>demoulding components<\/strong> featuring updated mechanical and hydraulic designs that accelerated part ejection and improved safety.<\/p>\n<p dir=\"ltr\"><strong>Material Handling and Drying Systems<\/strong><\/p>\n<p dir=\"ltr\">In material feeding and drying, <strong>Qlar<\/strong> presented its <strong>SIMPLEX FB gravimetric dosing system<\/strong>, capable of precise multi-component dosing of challenging materials such as post-consumer flakes and reinforced fibers. Integrated sensors monitored fill level and moisture, ensuring process stability.<\/p>\n<p dir=\"ltr\"><strong>Motan<\/strong> unveiled its new <strong>swift series<\/strong>, a highly energy-efficient chain for drying, conveying, and dosing. The <strong>GRAVIFLOW<\/strong> system measured flow rates up to <strong>1500 kg\/h<\/strong>, improving accuracy and reproducibility, and featured modular integration with central control systems.<\/p>\n<p dir=\"ltr\"><strong>Edwards Vacuum<\/strong> showcased <strong>dry EDC and EDS vacuum pumps<\/strong> and the <strong>EXDM degassing system<\/strong> for extrusion, offering oil-free, low-maintenance operation. Its <strong>Polycold MaxCool<\/strong> technology, with a high water vapor pumping capacity, significantly reduced line downtime.<\/p>\n<p dir=\"ltr\">In <strong>deodorization of recycled polymers<\/strong>, <strong>NGR<\/strong> and <strong>Kreyenborg<\/strong> collaborated on a hybrid solution combining <strong>Power Venting<\/strong> and the <strong>IR-Fresh Conditioner<\/strong>, achieving substantial reductions in volatile compounds and odor emissions.<\/p>\n<p dir=\"ltr\">Within the <strong>pelletizing sector<\/strong>, <strong>Starlinger<\/strong> presented the <strong>recoSTAR dynamic art<\/strong> and <strong>PET art<\/strong> lines, optimized for <strong>bottle-to-bottle recycling<\/strong>. These systems achieved <strong>25% lower energy consumption<\/strong> and <strong>15% higher output<\/strong>, becoming highlights of the recycling area.<br \/>\n<strong>CGC Technology<\/strong> introduced the <strong>UWP Intelligent Underwater Pelletizer<\/strong>, bringing a new level of automation to underwater pelletizing. With a closed water circuit and self-cleaning filter, it reduced energy consumption by <strong>up to 30%<\/strong>.<\/p>\n<p dir=\"ltr\"><strong>Monitoring, Measurement, and Quality Assurance<\/strong><\/p>\n<p dir=\"ltr\">Quality assurance tools played a major role at <strong>K 2025<\/strong>.<br \/>\n<strong>Kistler<\/strong> presented <strong>ComoNeo 7.0<\/strong> with <strong>Multiflow technology<\/strong>, which automatically adjusted hot-runner nozzles in multi-cavity molds. Real-time pressure and temperature monitoring corrected process deviations and reduced material waste.<br \/>\nThe <strong>NCFQ 2166A<\/strong> module, with a <strong>piezoelectric force sensor up to 500 N<\/strong>, was developed for precise assembly of sensitive components.<\/p>\n<p dir=\"ltr\"><strong>IKV<\/strong> introduced a system for inspecting calender rolls in flat film lines, detecting deposits by gloss measurement and triggering immediate cleaning commands.<br \/>\n<strong>Progressive Components<\/strong> launched the <strong>CVe Access Monitor<\/strong> with Bluetooth connectivity, enabling wireless recording of mold life cycles and predictive maintenance alerts.<br \/>\n<strong>HBK<\/strong> introduced a <strong>force transducer with IO-Link interface<\/strong>, allowing real-time monitoring of tensile and compressive forces in the <strong>500 N to 200 kN<\/strong> range.<br \/>\nIn dimensional control, <strong>Mahr<\/strong> enhanced in-line precision with the <strong>MaraMeter 36B digital gauge<\/strong>, while <strong>Kautex<\/strong>, in cooperation with <strong>InoEx<\/strong>, exhibited a <strong>radar-based wall thickness measurement system<\/strong> that enabled real-time distribution control during blow molding.<\/p>\n<p dir=\"ltr\"><strong>Robotics and Thermal Systems<\/strong><\/p>\n<p dir=\"ltr\">In automation and part handling, <strong>WITTMANN<\/strong> showcased the <strong>Primus 118 robot<\/strong>, featuring <strong>8 kg payload<\/strong>, <strong>multi-circuit vacuum<\/strong>, and <strong>R9 control system<\/strong> fully integrated with injection molding machines. The <strong>SmartRemoval<\/strong> function minimized demoulding time.<br \/>\n<strong>ENGEL<\/strong> introduced the next generation of <strong>viper robots<\/strong> with modular architecture and <strong>48V control electronics<\/strong>. The <strong>iQ motion control<\/strong> technology optimized movements, shortening cycle times.<\/p>\n<p dir=\"ltr\">In mold temperature control, <strong>WITTMANN<\/strong> launched the <strong>Tempro basic 120<\/strong>, a single-circuit system operating up to <strong>120\u00b0C<\/strong>, equipped with a high-flow radial pump and servo-proportional valve for \u00b11\u00b0C temperature accuracy.<br \/>\n<strong>Moog<\/strong> presented a newly patented pump architecture, capable of switching between <strong>hydraulic, electrohydraulic, and electrohydrostatic modes<\/strong>, ensuring faster response and reduced energy consumption in injection processes.<\/p>\n<p dir=\"ltr\">In <strong>polymer welding<\/strong>, <strong>Evosys Laser<\/strong> introduced the <strong>EvoWeld Mini<\/strong>, a compact desktop system with real-time absorption monitoring. Its counterparts, <strong>Evo2Step<\/strong> and <strong>EVO 0800-TD<\/strong>, demonstrated improved weld quality and joint strength in complex applications.<br \/>\nIn <strong>calendering<\/strong>, <strong>Comerio Ercole<\/strong> unveiled an innovation that enabled <strong>on-the-fly roll embossing changeover<\/strong>, enhancing operator safety and reducing waste.<\/p>\n<p dir=\"ltr\"><strong>Software-Driven Process Engineering<\/strong><\/p>\n<p dir=\"ltr\">Among process engineering tools, <strong>SIGMASOFT<\/strong> released <strong>version 6.2<\/strong> of its simulation software, featuring an optimized computational core that <strong>quadrupled simulation speed<\/strong>.<br \/>\nNew modules such as <strong>SIGMAecon<\/strong> for energy and cost analysis and <strong>Rubber Designer<\/strong> for elastomer compound design extended its virtual engineering capabilities.<\/p>\n<p dir=\"ltr\"><strong>Conclusion<\/strong><\/p>\n<p dir=\"ltr\">The innovations in tooling and equipment unveiled at <strong>K 2025<\/strong> demonstrated that the <strong>future of polymer processing<\/strong> rested on three strategic pillars:<\/p>\n<ol dir=\"ltr\">\n<li><strong>Precision and process stability<\/strong> through intelligent dies, hot runners, and sensors,<\/li>\n<li><strong>Energy and material efficiency<\/strong> enabled by dry pumps, advanced thermal circuits, and closed-loop cooling systems,<\/li>\n<li><strong>Production flexibility<\/strong> through modular design, rapid tooling changeover, and full automation.<\/li>\n<\/ol>\n<p dir=\"ltr\">Together, these advances outlined a clear vision for the <strong>factories of the future<\/strong> \u2014 compact, energy-efficient, highly precise, and driven by intelligent tools that adapt dynamically to production demands while advancing the path toward <strong>sustainability and smart manufacturing<\/strong>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Iranpolymer\/Baspar\u00a0 The K 2025 International Exhibition, held from October 16 to 23, 2025 in D\u00fcsseldorf, showcased the latest breakthroughs in tooling, molds, dies, and auxiliary systems for injection molding and extrusion. This year\u2019s exhibitors focused on enhancing part quality, improving energy efficiency, shortening process cycles, and minimizing production downtime, illustrating a decisive step toward precision, &hellip;<\/p>\n","protected":false},"author":5,"featured_media":122249,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"","_seopress_titles_title":"","_seopress_titles_desc":"","_seopress_robots_index":"","footnotes":""},"categories":[31004,69],"tags":[51660,64723,54117,61305,1343,64724,1002,47556,52567,1158],"class_list":["post-122248","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-featured","category-news-en","tag-bottle-to-bottle-recycling","tag-extrusion-dies","tag-k-2025-en","tag-k2025-en","tag-kraussmaffei","tag-monitoring","tag-pet","tag-polymer-processing","tag-robotics","tag-sustainability"],"_links":{"self":[{"href":"https:\/\/polymervapooshesh.ir\/en\/wp-json\/wp\/v2\/posts\/122248","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/polymervapooshesh.ir\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/polymervapooshesh.ir\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/polymervapooshesh.ir\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/polymervapooshesh.ir\/en\/wp-json\/wp\/v2\/comments?post=122248"}],"version-history":[{"count":2,"href":"https:\/\/polymervapooshesh.ir\/en\/wp-json\/wp\/v2\/posts\/122248\/revisions"}],"predecessor-version":[{"id":122253,"href":"https:\/\/polymervapooshesh.ir\/en\/wp-json\/wp\/v2\/posts\/122248\/revisions\/122253"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/polymervapooshesh.ir\/en\/wp-json\/wp\/v2\/media\/122249"}],"wp:attachment":[{"href":"https:\/\/polymervapooshesh.ir\/en\/wp-json\/wp\/v2\/media?parent=122248"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/polymervapooshesh.ir\/en\/wp-json\/wp\/v2\/categories?post=122248"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/polymervapooshesh.ir\/en\/wp-json\/wp\/v2\/tags?post=122248"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}